Manufacturing process
We will saw, turn, mill, grind, lap and assemble parts in series production and individual items for you, exactly and to within 0.001 mm accuracy. Our machines are freely programmable and can tackle all machineable metals and alloys.
Here is an overview of our manufacturing process:
Lathes and milling machines
Turning
Okuma
- Vertical lathe with powered tools and automatic workpiece feeding
- Operating range up to X: 460 / Z: 360 / Ø 180
- Freely programmable
Two-spindle lathe
- Two-spindle lathe with powered tools and bar feeder
- Maximum Ø 50 mm
- Operating ranges up to X: 460 / Y: 560 / Z: 1000
- Freely programmable
Milling
Okuma, DMG Mori
- Freely programmable, vertical and horizontal CNC machining centres
- 3-axis, Operating ranges up to X: 1020 / Y: 510 / Z: 525
- 4-axis, Operating ranges up to X: 762 / Y: 460 / Z: 460
- 5-axis, Operating ranges up to X: 762 / Y: 460 / Z: 460
- Horizontal machining centres with rotary table changers for setup in masked time
- Operating ranges up to X: 762 / Y: 460 / Z: 460
Toothing/broaching
- Module; Klink
- Toothing up to module 6 / Ø 250
Grinding and lapping machines
Grinding
- Studer, Tschudin, Hauser, Mägerle, Blohm, ABA, Schaudt, Reishauer
- Coordinates
- Inside and outside, round and non-round
- Round, spline, polygon
- Thread and special shapes
- Flat, spline: up to 1200 x 550 x 600
- Toothing up to module 6
Fine grinding, lapping
- Peter Wolters, Bierther
- Level lapping
- Parallel-plane two-wheel fine grinding and lapping
- Operating ranges up to Ø 250
- Finest surface quality Ra 0.1
- High accuracy or plane parallelism 0.001 mm
- Creation of metal sealing surfaces
- Fully-automatic multi-tank ultrasonic cleaning and drying system
Assembly
- Universal mounting workstations
- Riveting machines, presses, handheld tools
- Ultrasonic cleaning systems
- Test benches
- Simple to highly complex assemblies
